I-air compressor ukuze wonge amandla, amaphuzu alandelayo kufanele aqondwe kahle

Embonini yanamuhla, njengemishini ebalulekile yamandla, i-air compressor isetshenziswa kabanzi ezinqubweni ezahlukene zokukhiqiza. Kodwa-ke, ukusetshenziswa kwamandla kwe-air compressor bekulokhu kugxilwe kakhulu emabhizinisini. Ngokuthuthukiswa kokuqwashisa ngemvelo kanye nokwenyuka kwezindleko zamandla, indlela yokonga amandla ngempumelelo isibe yinkinga ebalulekile ekusetshenzisweni nasekugcinweni kwama-air compressor. Leli phepha lizoxoxa ngokujulile ngezici eziningi zokonga amandla kwe-air compressor, lisize abafundi baqonde amaphuzu abalulekile okonga amandla, futhi baqaphele ukusebenza okuluhlaza nokuphumelelayo kwe-air compressor. Ukugxekwa nokulungiswa kuyamukelekile ngenxa yokungafaneleki.

I. ukwelashwa kokuvuza

Kulinganiselwa ukuthi ukuvuza okumaphakathi komoya ocindezelwe efektri kuphakeme njengo-20% 30%, kuyilapho imbobo encane ku-1mm ², ngaphansi kwengcindezi ye-7bar, ivuza cishe ngo-1.5L/s, okuholela ekulahlekelweni kwaminyaka yonke okungaba ngu-4000 yuan (kwawo wonke amathuluzi omoya, amapayipi, izinto zokufaka, amavalvu, njll.). Ngakho-ke, umsebenzi oyinhloko wokonga amandla ukulawula ukuvuza, ukuhlola yonke inethiwekhi yokudlulisela kanye namaphuzu egesi, ikakhulukazi amalunga, amavalvu, njll., ukubhekana nephuzu lokuvuza ngesikhathi.

II. Ukwelashwa kokwehla kwengcindezi

Njalo uma umoya ocindezelwe udlula emshinini, umoya ocindezelwe uzolahleka, futhi ingcindezi yomthombo womoya izoncishiswa. Indawo yokukhipha umoya ocindezelwe iyona ephumayo endaweni yegesi, ukwehla kwengcindezi akukwazi ukudlula i-1bar, okuqinile kakhulu akudluli ku-10%, okungukuthi, i-0.7bar, ingxenye yesihlungi esomile esibandayo sokwehla kwengcindezi ngokuvamile ingama-0.2bar. Ifektri kufanele ihlele inethiwekhi yamapayipi ayindandatho ngangokunokwenzeka, ilinganise ingcindezi yegesi endaweni ngayinye, futhi yenze okulandelayo:

Ngesigaba sephayiphi ukuze usethe igeyiji yokucindezela ukuze uthole ingcindezi, hlola ukwehla kwengcindezi kwesigaba ngasinye ngokuningiliziwe, bese uhlola futhi ulondoloze isigaba senethiwekhi yamaphayiphi esinenkinga ngesikhathi.
Uma ukhetha imishini yomoya ocindezelwe futhi uhlola isidingo sokucindezela kwemishini yegesi, kubalulekile ukucabangela ngokuphelele ingcindezi yokunikezwa kwegesi kanye nomthamo wokunikezwa kwegesi, futhi akufanele kukhuphule ngokungazi ingcindezi yokunikezwa komoya kanye namandla aphelele emishini. Uma kuqinisekiswa ukukhiqizwa, ingcindezi yokukhipha umoya ye-compressor yomoya kufanele incishiswe ngangokunokwenzeka. Ukunciphisa ngakunye kwebha eli-1 lokucindezela kokukhipha umoya kwe-compressor yomoya kuzokonga amandla cishe ngo-7% ~ 10%. Eqinisweni, uma nje amasilinda emishini eminingi yegesi engamabha angu-3~4, ama-manipulator ambalwa adinga okungaphezu kwamabha angu-6.

Okwesithathu, lungisa indlela yokusebenzisa igesi

Ngokusho kwedatha egunyaziwe, ukusebenza kahle kwamandla kwe-air compressor cishe kungama-10% kuphela, kanti cishe ama-90% awo aguqulwe aba ukulahlekelwa amandla okushisa. Ngakho-ke, kubalulekile ukuhlola imishini yomoya yasefektri nokuthi ingaxazululwa yini ngendlela kagesi. Ngesikhathi esifanayo, ukuziphatha okungenangqondo kokusetshenziswa kwegesi njengokusebenzisa umoya ocindezelwe ukwenza ukuhlanza okuvamile kufanele kuqedwe.

Okwesine, thatha imodi yokulawula ephakathi

Ama-air compressor amaningi alawulwa ngaphakathi, futhi inani lamayunithi asebenzayo lilawulwa ngokuzenzakalelayo ngokuya ngokushintsha kokusetshenziswa kwegesi. Uma inani lincane, i-air compressor yokuguqulwa kwemvamisa ingasetshenziswa ukulungisa ingcindezi; uma inani likhulu, ukulawulwa kokuxhumanisa okuphakathi kungasetshenziswa ukugwema ukwanda kwengcindezi yokukhipha okunyathelisiwe okubangelwa ukusethwa kwamapharamitha ama-air compressor amaningi, okuholela ekuchithekeni kwamandla omoya okukhiphayo. Izinzuzo ezithile zokulawula okuphakathi yilezi ezilandelayo:

Uma ukusetshenziswa kwegesi kwehla kufika enanini elithile, ukukhiqizwa kwegesi kuncipha ngokunciphisa isikhathi sokulayisha. Uma ukusetshenziswa kwegesi kuncipha kakhulu, i-air compressor esebenza kahle izoma ngokuzenzakalelayo.

Nciphisa amandla okukhipha umgodi wemoto: sebenzisa imodi yokulawula isivinini sokuguqulwa kwemvamisa ukuze unciphise amandla okukhipha umgodi wemoto. Ngaphambi kokuguqulwa, i-air compressor izokhipha ngokuzenzakalelayo uma ifika kungcindezi ebekiwe; ngemva kokuguqulwa, i-air compressor ngeke ikhiphe, kodwa yehlise ijubane lokujikeleza, yehlise ukukhiqizwa kwegesi futhi igcine ingcindezi encane yenethiwekhi yegesi, ngaleyo ndlela yehlise ukusetshenziswa kwamandla kusukela ekulayisheni kuya ekulayisheni. Ngesikhathi esifanayo, ukusebenza kwemoto kwehliswa kube ngaphansi kwemvamisa yamandla, okunganciphisa namandla okukhipha umgodi wemoto.

Nweba impilo yemishini: sebenzisa idivayisi yokonga amandla yokuguqulwa kwemvamisa bese usebenzisa umsebenzi wokuqala othambile wesiguquli semvamisa ukwenza amandla okuqala aqale kusuka ku-zero futhi umkhawulo ophezulu awudluli umkhawulo wamandla olinganiselwe, ukuze kuncishiswe umthelela wegridi yamandla kanye nezidingo zomthamo wokunikezwa kwamandla, futhi kwandiswe impilo yemishini nama-valve.
Nciphisa ukulahleka kwamandla okusabela: amandla okusabela kwenjini azokwandisa ukulahleka komugqa kanye nokushisa kwemishini, okuholela ekuncipheni kwamandla kanye namandla asebenzayo, okuholela ekusetshenzisweni kabi kwemishini kanye nokuchitha imali okukhulu. Ngemva kokusebenzisa idivayisi yokulawula isivinini sokuguqulwa kwemvamisa, ngenxa yomsebenzi we-capacitor yesihlungi sangaphakathi sesiguquli semvamisa, ukulahleka kwamandla okusabela kungancishiswa futhi amandla asebenzayo egridi yamandla angandiswa.
5. Yenza umsebenzi omuhle ekunakekelweni kwemishini

Ngokomgomo wokusebenza kwe-air compressor, i-air compressor imunca umoya wemvelo futhi yakhe umoya ohlanzekile ocindezelwe kakhulu weminye imishini ngemva kokwelashwa kwezigaba eziningi kanye nokucindezelwa kwezigaba eziningi. Kuyo yonke inqubo, umoya wemvelo uzocindezelwa njalo, umunce ukushisa okuningi okuguqulwa amandla kagesi, ukuze izinga lokushisa lomoya ocindezelwe likhuphuke. Ukushisa okuphezulu okuqhubekayo kuyingozi ekusebenzeni okuvamile kwemishini, ngakho-ke kuyadingeka ukupholisa imishini njalo. Ngakho-ke, kubalulekile ukwenza umsebenzi omuhle ekunakekelweni nasekuhlanzeni imishini, ukwandisa umphumela wokushabalalisa ukushisa kwe-air compressor kanye nomphumela wokushintshana kwama-heat exchanger apholiswe ngamanzi futhi apholiswe umoya, nokugcina ikhwalithi kawoyela, ukuqinisekisa ukusebenza okonga amandla, okuzinzile nokuphephile kwe-air compressor.

VI. Ukubuyiselwa kokushisa okulahliwe

I-air compressor ivame ukusebenzisa injini engahambisani, amandla aphansi kakhulu, ikakhulukazi phakathi kuka-0.2 no-0.85, okushintsha kakhulu ngokushintsha komthwalo, futhi ukulahlekelwa amandla kukhulu. Ukubuyiselwa kokushisa okulahliwe kwe-air compressor kunganciphisa izinga lokushisa lokukhipha umoya kwe-air compressor, kwandise impilo yesevisi ye-air compressor, kanye nomjikelezo wesevisi kawoyela wokupholisa. Ngesikhathi esifanayo, ukushisa okubuyiselwe kungasetshenziselwa ukushisa kwasekhaya, ukufudumeza amanzi okuphakelwa ngamabhoyila, ukufudumeza inqubo, ukufudumeza nezinye izikhathi, ngezinzuzo ezilandelayo:

Ukusebenza kahle kakhulu kokubuyisa: ukubuyisa ukushisa okuphindwe kabili kukawoyela negesi, umehluko omkhulu wokushisa phakathi kwamanzi okungena nawokuphuma, ukusebenza kahle kakhulu kokubuyisa ukushisa. Konke ukushisa kukawoyela negesi ye-compressor yomoya kuyabuyiselwa, bese amanzi abandayo aguqulwa ngokushesha nangokuqondile abe amanzi ashisayo, athunyelwa ohlelweni lokugcina amanzi ashisayo ngepayipi lokufaka umswakama, bese epompiwa aye endaweni yamanzi ashisayo asetshenziswa efektri.
Ukonga isikhala: isakhiwo sokuqala sokushisa ngqo, indawo encane kanye nokufakwa okulula.
Isakhiwo esilula: izinga lokwehluleka eliphansi kanye nezindleko zokulungisa eziphansi.
Ukulahlekelwa yingcindezi ephansi: idivayisi yokubuyisa ukushisa komoya ocindezelwe esebenza kahle kakhulu iyasetshenziswa ukuze kufezwe ukulahlekelwa yingcindezi komoya ocindezelwe ngaphandle kokushintsha isiteshi sokugeleza komoya.
Umsebenzi ozinzile: gcina izinga lokushisa likawoyela lisezingeni lokusebenza elifanele ukuqinisekisa ukusebenza okuzinzile kwe-air compressor.

Izinga lomthwalo wenjini ye-air compressor ligcinwa lingaphezu kuka-80%, okungathuthukisa ukusebenza kahle kokonga amandla. Ngakho-ke, kubalulekile ukunikeza kuqala injini esebenza kahle nokunciphisa amandla okuntanta kwenjini. Isibonelo:

Ukusebenza kahle kwamandla kwenjini yokuqondisa yohlobo lwe-Y kuphansi ngo-0.5% kunenjini evamile ye-Jo, kanti ukusebenza kahle okumaphakathi kwenjini ye-YX kungu-10%, okuphakeme ngo-3% kunenjini ye-Jo.
Ukusetshenziswa kwezinto ezisebenzisa amandla amancane kanye nokuqhuba kahle kwamandla kunganciphisa ukusetshenziswa kwethusi, insimbi nezinye izinto.
Ukudluliselwa okuvamile okuvamile (ukudluliselwa kwebhande le-V kanye nokudluliselwa kwegiya) kuzolahlekelwa ukusebenza kahle kokudluliselwa futhi kunciphise ukusebenza kokonga amandla. Ukuvela kwesakhiwo se-motor coaxial kanye ne-rotor kungaxazulula ngokuphelele ukulahleka kwamandla okubangelwa ukudluliselwa komshini futhi kwandise umthamo womoya. Ngesikhathi esifanayo, kungalawula nesivinini sokujikeleza kwemishini ngokuphelele.

Ekukhetheni i-air compressor, kungabekwa phambili ukusetshenziswa kwe-screw air compressor esebenza kahle. Uma kucatshangelwa ukusetshenziswa kwegesi yokukhiqiza kwamabhizinisi, kubalulekile ukucabangela ukusetshenziswa kwegesi ngezikhathi eziphakeme neziphansi bese kusetshenziswa izimo zokusebenza eziguquguqukayo. I-screw air compressor esebenza kahle kakhulu inenzuzo ekongeni amandla, futhi injini yayo igcina amandla angaphezu kuka-10% kunemoto evamile, futhi inezinzuzo zomoya ocindezelayo njalo, akukho mehluko wokucindezela ochithekile, ukuthi umoya ungakanani ofakwayo, futhi akukho ukulayisha nokukhulula, kanye nokonga amandla angaphezu kuka-30% kune-air compressor evamile. Uma ukusetshenziswa kwegesi yokukhiqiza kukhulu, iyunithi ye-centrifugal ingasetshenziswa, ukusebenza kahle okuphezulu kanye nokugeleza okukhulu kunganciphisa inkinga yokusetshenziswa kwegesi okunganele esicongweni.

VIII. Ukuguqulwa kwesistimu yokomisa

Uhlelo lokomisa lwendabuko lunezinkinga eziningi, kodwa imishini emisha yokomisa ingasebenzisa ukushisa okungcolile komoya ukuze yomise futhi isuse amanzi emoyeni ocindezelwe, futhi izinga lokonga amandla lingaphezu kuka-80%.

Ngamafuphi, imishini, ukuphathwa kokusebenza kanye nezinye izici kuthinta ukusetshenziswa kwamandla kwe-air compressor. Ukuhlaziywa okuphelele kuphela, ukucatshangelwa okuphelele, ukukhethwa kobuchwepheshe obuthuthukisiwe, izindlela ezinengqondo nezisebenzisekayo kanye nezinyathelo zokusekela ezingaqinisekisa ukusebenza okonga amandla, okuzinzile nokuphephile kwe-air compressor. Ngenkathi besebenzisa ubuchwepheshe obuthuthukisiwe nezindlela ezifana nokulawulwa kwesivinini sokuguqulwa kwemvamisa, abasebenzi kufanele futhi benze umsebenzi omuhle ngobuqotho ekuphathweni kokusebenza kwansuku zonke nasekugcinweni kwemishini, bonge amandla futhi banciphise ukusetshenziswa ngokusekelwe ekuqinisekiseni ukukhiqizwa, ukuze kuthuthukiswe izinzuzo zomnotho nezenhlalo.37v4 55KW-2 55KW-3


Isikhathi sokuthunyelwe: Okthoba-25-2024